Austringer – Romford Road, London D48 Digital Screen Build

Screen Structure:

These front-serviceable screens offer high-quality displays, with exceptional image quality due to their high brightness, high refresh rate, and high contrast capabilities, ensuring reliable performance in challenging environments. Rated at IP65, they are designed to withstand varied weather conditions, making them a versatile and reliable choice for outdoor signage.

This case study provides an in-depth overview of the construction process for our client, Austringer. It begins with the initiation of the first head frame and outlines the critical stages, including preparation, foundation work, and screen assembly. 

The study also highlights the meticulous details involved in the construction and finishing phases, culminating in the successful operation of the screens.

Initiation Phase:

The screen build process commenced with the start of the first head frame construction. Fixings, factory brackets, and all necessary steel for the head frame arrived, setting the stage for the project.

Preparation Phase:

The first head frame underwent preparation, including priming it in grey and applying a black paint coat, making it ready for the subsequent screen build. The front face of the head frame was also painted black for a polished appearance. 

The first head frame was positioned on grey legs, and the construction area was secured with Chapter 8 barriers to ensure safety and provide a walkway for access to the factory.

Head Frame and Cab Assembly:

In parallel, the second head frame fabrication began, expanding the scope of the project. 

The first head frame progressed with the installation of the first row of cabs, which required careful alignment and leveling. The goal was to complete screen one by the end of the day. The bottom row of cabs was then added and ensured they were level and aligned.

Foundation and Excavation:

The project’s foundation work started with the setting out of the foundation on-site. Excavation followed with the required excavation depth was reached, and preparations were made for clearing and removing the spoil.

Reinforcement and Ducting:

Reinforcement for the foundation was prepared with the building up of rebar and ties ahead of the concrete pour. Ducting and rebar components were also installed to ensure structural integrity.

Installation and Screen Progress:

Returning to the screen build, all cabs for screen one were successfully installed. Simultaneously, the second screen began to take shape with the placement of the bottom row of cabs. The second screen’s progress continued with the installation of all cabs.

Cladding and Site Setup:

The cladding installation phase began with a test fitting to ensure proper alignment. Once confirmed, all cladding pieces were installed, creating a seamless exterior. Additionally, the site was set up, and screens were offloaded. The column was erected, and upper and lower steel elements were fixed in place.

Concrete Pour and Finishing:

To complete the foundation, the ground and columns were prepared for a concrete pour up to the finished floor level. The concrete pour was successfully executed, and the concrete was left to settle. A trowel finish was applied to the concrete surface for a polished appearance.

Electrical and Logo Installation:

Work on the electrical components progressed, along with the installation of cladding and logo boxes, enhancing the screen’s functionality and aesthetics.

Final Touches and Testing:

The project concluded with a final site clean-down. The screens were now operational, displaying content effectively. The site was fully prepared, with yellow barriers installed, and car park bays were painted, prior to the commissioning phase.